Virtual-real Fusion Simulation Technology and Application Research for Industrial Control Systems Cybersecurity of Process Manufacturing

Authors

Xinwei Wang, College of Safety and Ocean Engineering, China University of Petroleum, Beijing 102249, China; Key Laboratory of Oil and Gas Production Safety and Emergency Technology, Ministry of Emergency Management, Beijing 102249, China
Jinjiang Wang, College of Safety and Ocean Engineering, China University of Petroleum, Beijing 102249, China; Key Laboratory of Oil and Gas Production Safety and Emergency Technology, Ministry of Emergency Management, Beijing 102249, China
Zheng Wang, College of Safety and Ocean Engineering, China University of Petroleum, Beijing 102249, China; Key Laboratory of Oil and Gas Production Safety and Emergency Technology, Ministry of Emergency Management, Beijing 102249, China
Laibin Zhang, College of Safety and Ocean Engineering, China University of Petroleum, Beijing 102249, China; Key Laboratory of Oil and Gas Production Safety and Emergency Technology, Ministry of Emergency Management, Beijing 102249, China

Abstract

Abstract: Aiming at the problem that the industrial control system in the process manufacturing industry lacks an effective attack and defense drill platform when facing network attacks, it is difficult to truly simulate the attack situation, verify the protective measures, and accurately evaluate the impact of attacks on the physical system, an industrial control cybersecurity simulation technology based on virtual-real fusion is proposed to build an efficient attack and defense drill range. The industrial control cybersecurity simulation architecture based on virtual-real fusion is designed, and the consistency analysis of virtual-real fusion data is carried out. At the same time, in order to meet the requirements of cyber physical system in terms of synchronous data, state consistency, and response time, three key technologies of virtual-real fusion network construction, virtual-real scene mapping, and virtual-real data interaction are proposed. Taking TE (tennessee eastman) process as an example, a virtual-real fusion simulation platform for industrial control cybersecurity is built. The feasibility and effectiveness of the proposed technology are verified by simulation experiments, which provides an important technical support for the network security management of process manufacturing system.

Recommended Citation

Wang, Xinwei; Wang, Jinjiang; Wang, Zheng; and Zhang, Laibin (2026) "Virtual-real Fusion Simulation Technology and Application Research for Industrial Control Systems Cybersecurity of Process Manufacturing," Journal of System Simulation: Vol. 38: Iss. 1, Article 7.
DOI: 10.16182/j.issn1004731x.joss.24-1395
Available at: https://dc-china-simulation.researchcommons.org/journal/vol38/iss1/7

First Page

84

Last Page

98

CLC

TP391.9; TP399

Recommended Citation

Wang Xinwei, Wang Jinjiang, Wang Zheng, et al. Virtual-real Fusion Simulation Technology and Application Research for Industrial Control Systems Cybersecurity of Process Manufacturing[J]. Journal of System Simulation, 2026, 38(1): 84-98

Corresponding Author

Wang Jinjiang

DOI

10.16182/j.issn1004731x.joss.24-1395